Welcome to our small business feasibility study series. Today's project is one of those simple projects that are popular year-round and benefit many people. It's a project to make a wooden broom or broom handle, a well-known indispensable item in any home.
It is also an indispensable product for every household, and is considered a first-class Chinese consumer product. It is also a successful project, and is accepted by young people due to market needs.
Elements for making wooden brooms or brooms
Making a broom or wooden handle doesn't require much effort or complicated requirements. Today, we'll discuss this project in detail and conduct a feasibility study with all the required details. In order to build such a project, we just need to know the project's requirements and location, as follows:
1. How to choose where to create a broom item or wooden broom item?
The construction project does not require a large area, so it can be built in an area of no more than 50 square meters. This is because most of the machines used are small in size and do not take up much space.
This is regarding the project location. It is also possible to set it up in a large room in your home, in the basement, or on the roof of the house, where you can implement the project in more than one place.
2. Broomstick making machine
- The first machine: The project relied on a number of relatively small pieces of equipment, the first of which was a saw or cutting disc used to cut the wood so that it would be ready for other manufacturing operations.
- The second machine: It is called a knife sharpener, and it shapes the stick into the shape of a broom.
- Third machine: to connect broom handles or broom sticks and twist them into a spiral for easy joining.
- Fourth machine: The sander, which sands the broom handles smoothly, a cover that puts the box within easy reach, making it neat and ready for marketing and sales.
3. Where to buy a broom or a wooden broom making machine
- These machines are available from United Star, which provides you with all the equipment you need to start your project.
- Also, one shift can produce 2600 broom handles, and the working hours in each shift are 8 hours.
4. Labor required to make wooden broom or broom tools
It is better to have each machine have its own worker, to know the working speed, so that it can be produced easily and very quickly, so that you can sell the largest number of products in one shift / i.e. we need 5 workers, one for each machine to worker ratio.
5. Conduct a project feasibility study to determine the approximate benefits of the project.
- Assuming a machine production of 2,600 sticks per shift, the cost of raw materials for these sticks and other production materials such as electricity, rent, etc. is approximately £5,400 per day.
- Also the wholesale price of oud is 85 piasters and today your profit is 2600 pounds, so the net profit is about 7400 pounds.
- Also your daily net profit is 7400 minus 5400 of production costs If you can, it is possible to make a profit of 2000 pounds per day and sell your product only 15 days a month.
- 30,000,000 pounds per day, and the more days you spend, the more you double your profit.
6. Project needs
To start a factory that produces household brooms, brushes, and street brooms, we will need a machine to cut the damaged plastic, regardless of its size or shape, and pull it into fine threads onto a wooden piece attached to the machine.
You will also need a broomstick and a plastic thread holder. These are available from woodworking factories that manufacture broomsticks. They are very cheap and you can buy them in bulk.
You will also need a machine to install the brushes or plastic threads and attach them to the vacuum cleaner base. These are very reasonably priced and affordable. You will also need a medium-sized space to store the equipment, raw materials, and finished products for sale.
Plastic factory feasibility study
You don't need to download a plastic factory feasibility study PDF, as you'll find everything you need in this article. It explains the stages plastic goes through in its raw state and the stages it goes through in the industry, in addition to its appearance before packaging.
Steps to start a plastic factory project
Plastic contains raw materials that can be manufactured in several stages. Therefore, the plastics industry goes through many stages. However, there are several preliminary manufacturing stages to establish the project, which we will provide below:
- Issuing all licenses and documents required to establish a plastics factory.
- Also rent a factory with space to house the machines needed for plastic manufacturing.
- Purchase of machines for various manufacturing stages.
- Purchase plastic raw materials, and employ a large number of workers to work at each stage of production.
- It is also necessary to take the necessary insurance procedures for the factory and insure the factory in case of an accident.
- It also provides adequate security for factories and factory warehouses.
- Hire an accountant to create the necessary arrangements to supply the market, and also factor in the wages of workers in other jobs.
- Engineers must also be hired to monitor and maintain the machines.
- We are looking for an engineer responsible for the production line.
Plastic production stages
There are several stages that raw plastic goes through until it appears in its final form, which are as follows:
Raw material preparation stage
The raw material must be placed inside the pots to be heated, and then the desired color must be placed inside.
Trust the movie machine stage
Put the plastic material into the spiral gear of the film forming machine, then heat it with a heater until it becomes soft, mix it, and push it into the mold.
Then press the compressed air into half of the dough until it passes through the extruder in the form of a color whose thickness changes according to the amount of air entering it. The more air it contains, the more the fish falls into the balloon and grows in size.
Preparation operations phase
The balloon is pulled and passed over what is called a reel, then wound onto a reel to be drawn, and then transferred to a machine where it is cut to size for execution.
Scissors are used to make the hand, straighten the bag, separate the bag from the reel, pass it to the press to empty the hand area and reclaim the bag periodically as per customer request.
Packaging and filling stage
Bags are produced up to one kilogram of product placed inside, but printing the customer's name and product information may be done outside the factory, often at other presses.
Cost of establishing a plastic factory project
First of all, you should be aware that prices and costs vary from one place to another as follows:
- Machines worth 300 thousand
- Welding machine.
Machinery needed for a plastic factory project
There are a variety of plastic manufacturing machines available, both locally produced and imported from China. Their prices are often affordable, and factory owners are buying the machines.
Another way to purchase is through various auctions for such machines. Plastic factory owners should be accompanied by a professional engineer to test the machine and its efficiency. We will show you the type of machine you will need in your factory if you purchase from a third party below:
The drawing machine in the plastic factory project
- The function of this machine is to convert polyethylene powder into a cuttable film.
- Its production capacity ranges from 25 kg to 30 kg per hour.
- The normal weight of the machine is 1990 kg.
- The area occupied by the machine is 5 meters.
- Film width from 150 to 550 mm.
- Things I replace from time to time are radiators, thermostats, and heaters.
- You can most likely buy it locally at a reasonable and affordable price.
plastic manufacturing scissors
- Electric scissors for cutting and sealing plastic products from bags.
- Its electrical capacity is 4 horsepower.
- It occupies an area of up to 2 square meters in the front and 5 square meters in the back.
- The price is 17,000 and is subject to change according to your country's currency.
- The bag size required to be produced is 700mm in length and 500mm in width.
- Electric scissors needed to replace the heater.
- If it is produced in your country, you can buy it locally.
Electric press for plastic industry
- The main function of this press is to make handles for plastic bags.
- Engine capacity up to 5 hp.
- If it is made in your country, you can buy it locally.
- Estimated price in national currency: 22 thousand.
- An essential spare part for electric presses is the belt.
Plastic bag and pouch welding machine
- The function of this machine is to weld plastic bags.
- Estimated weight 100 kg and may vary depending on the type.
- It weighs about 50 kg depending on the type of machine.